Incorrect / Incomplete Shipments OEE Understanding & Achievement

Misplaced / Incorrect Documentation

Long Cycle Times Job Clarity not defined

Long Set Up Times

Defects, Rework & Rejections Improper Information Unhappy / Detracting Customers

Unsafe Workplace Delay in Delivery Improper Installations Improper Maintenance

Excess Inventory / Manpower Unavailability of materials / Manpower Process Approach? People Alignment Issues

Working in Silos Excessive Overtime Fixed mindset of People Conflict between people

Excessive Plant Service Expenses Time with Dissatisfied Customers Incorrectly Completed Sales Orders Customer Returns Waste Freight Cost Pricing or Billing Errors Lack of Follow-up on Current Issues

Unused Capacity Rework & Inspection Costs

Planning Delays, Testing Errors & Delays Development Cost of Failed Products

Over processing Cost

Customer Complaints- QNs Organization Development- Rhythm

Poor Inspection Excessive Scrap Employee Absenteeism & Turnover

Skills & Skill System Deficiencies Competencies & Competency System

Unnecessary Procedures & Approvals Huge Waiting Time Machine, Equipment, Process Failures

Variations in Products & Services Underutilization of Men / Machines

Interference of Machines

Non-Budgeted Expenses Non-Compliances

Continuous Improvement Solutions? Culture & Value Systems? Systems Development